by Gabe 5/2/2017
Wood floor finishing is a complicated subject with many aspects to consider. Solvent or waterborne finish? Stain or natural? How many coats? It's a lot to take in all at once. The aim of this article is to serve as a reference and hopefully to help make sense of all the ins and outs of deciding what kind of wood floor finish is right for your unique needs.
Penetrating oil finish
European style penetrating finishes, or “hand rubbed oils”, are finishes that get buffed into the wood rather than applied as a coating and allowed to dry as is the case with a typical polyurethane finish. These finishes are unique in that they penetrate into the wood, using the strength of the wood for their durability rather than relying on a thick plastic-like coating. This results in a final product with no film build and a relatively low matte-like sheen. Another benefit of these finishes is the ability to more easily pull off a “spot fix”. When a floor sustains some kind of damage, it’s nearly impossible to spot sand it out and blend it in with polyurethane, the coating always shows a “halo”, or darker line where the finish was blended. With penetrating finishes this is not an issue since there is no layer of finish getting sanded to blend in the repair, though a spot repair could appear lighter on an older floor whose color has aged a bit. The maintenance required to keep these finishes looking their best is a little more depending on usage. It’s not quite as involved as an all out maintenance coat with a polyurethane finish, but it may need to be done more often. Many penetrating finishes are also 1 or 2 coats, meaning once the finishing stage of the process is reached, the project is basically over instead of the normal 2-3 day process that requires the home to be vacated. And with 0% VOC, there’s no need to be out of the house even during the application. A cure time of only 6 days is required prior to placing rugs and/or damp mopping.
Single component waterborne finish
These finishes are moderately priced and have mid-range durability. Normally three coats are applied- two finish coats over a sealer coat, although some higher quality products can be applied thickly with a roller to only require two coats, which adds an hour or two of drying time (see additional coat below). They are shaken and applied straight out of the container- no mixing required. Most of these products tend to turn more yellow or amber as they age, especially with exposure to UV light. Many finish manufacturers are now offering non-yellowing single component waterborne polyurethanes that are still relatively affordable compared to the 2 component upgrade.
Waterborne polyurethanes offer some advantages over solvent based finishes, including less harsh fumes or potentially harmful chemicals as well as quicker drying and curing times. The fumes are comparable to latex paint and the finish only needs about four hours of dry time. Usually two coats can be applied in one day requiring a block of eight to ten hours before it can be walked on in socks. They are somewhat easy to apply but go on thinner than solvent finishes, resulting in a coating with less film build. They are fully cured after one week.
Two component waterborne finish or conversion varnish
The finishes at this price level are superior in performance to the standard finishes but they cost more and are harder to use. They have two parts which are mixed and then applied within a limited time. The two component waterborne is a fantastic and very durable finish with all of the advantages of waterborne listed above except it can be somewhat more difficult to apply. The conversion varnish is probably the best finish available but the fumes are extremely harsh.
TWO COMPONENT WATERBORNE
The better quality two component waterborne polyurethanes are similar to epoxy in that the leftover finish from coating will harden up in the jug. It must be applied within four hours of being activated (mixed), whereas some two component waterborne finishes can be applied up to 24 hours later or be recatalyzed. Normally three coats are applied- two finish coats over a sealer coat, although some higher quality products can be applied thickly with a roller to only require two coats, which adds an hour or two of drying time (see additional coat below). The fumes are worse than regular waterborne but still benign compared to any solvent finish. A great advantage of this finish is that it does not significantly turn amber or yellow over time as solvent finishes and some waterbornes do. This finish cures faster too- 75% cured in 48 hours and 90% cured in 3-4 days, with a full cure in only one week.
CONVERSION VARNISH
Conversion varnish is an acid curing two component solvent finish that is arguably the most durable finish we use, but also the trickiest to apply. People, pets, even food should be removed from the area due to the nasty fumes. The normal system only requires two coats because it goes on very thick with an optional third coat for the high build system (see additional coat below). We like to set up large fans to evacuate the fumes if weather permits, but the effects can linger for a day or two after the final coat, depending on air movement and exchange with the outside air. This type of finish dries almost as fast as a waterborne finish but takes longer to fully cure like other solvent based finishes.
Application of stain
After sanding, the bare wood can either be coated with sealer for the natural wood color or stained darker. The best approach is to do samples to be sure the resulting color and finish are satisfactory. The wood must be sanded to a finer surface in preparation for staining to avoid unsightly swirls. The stain is wiped back instead of spread out like sealer and finish, only offering minimal protection for the wood and little build for the finish. We only use oil-based stains that are made for wood floors, which have somewhat harsh solvent fumes. The stained surface can be walked on in socks after about four hours of drying time. Any of the finish systems we use can be applied over the stain. Overnight drying is required to coat over the stain in normal conditions, the white and black colors take even longer to dry.
Water pop
Water popping is a technique used to open the wood grain by dampening the wood surface with water and then allowing it to fully dry. This process causes the surface of the wood to swell slightly, which opens the pores of the wood and allows the stain to soak in deeper for a darker and richer color. The water popped wood surface is very fragile until it gets stained so absolutely no one is allowed to walk on the floor during this time.
Additional coat
This upgrade is to apply another coat of finish, resulting in a thicker coating. The coating will not actually be harder but there will be more finish to wear through. Also the coating appears a little thicker and the grain is slightly less pronounced on open grained woods, making the finish look more like a traditional oil-based polyurethane. The additional coat is not needed for a beautiful and long lasting finish but it may prolong the point in the future when a maintenance coat will be needed.
